Intelligent 8 Axis Automatic Soldering Robot with Visual Systems and Force Sensors

Intelligent 8 Axis Automatic Soldering Robot with Visual Systems and Force Sensors

1.8 degrees of freedom: The robot has 8 programmable joints, which can achieve more flexible welding movements and cover a wider range of operations.

2.Highly automated: The robot can automatically complete the entire process of welding spot positioning, welding, and detection, greatly improving production efficiency and consistency.

3.Precise control: The robot uses high-precision servo motors and advanced control algorithms to achieve precise control of parameters such as welding position, welding force, and welding temperature.

4.Intelligence: It integrates intelligent sensing functions such as visual systems and force sensors, and can adapt to the size and position deviation of the workpiece.

5.Flexibility: The 8 degrees of freedom of the joints enable the robot to adapt to various complex welding processes and workpiece shapes. The programmable teaching function makes it easy to reset and deploy.

6.Energy saving and environmental protection: The use of electric drive instead of pneumatic drive reduces energy consumption and noise emissions

Mechanical structure:
The 8-degree-of-freedom robotic arm structure can achieve high-precision control of complex paths
The robotic arm adopts a modular design, and each joint is equipped with a precision servo motor drive
The end tool can be quickly replaced to meet different welding needs

Welding system:
Integrated with a professional welding control module, supporting constant temperature, constant current, constant pressure and other welding modes
Equipped with a high-precision temperature sensor to monitor the solder joint temperature in real time
Programmable welding parameters, such as welding time, welding pressure, etc., to ensure the quality of solder joints

Vision system:
Integrated with a high-definition CCD camera to achieve automatic positioning and tracking of solder joints
With the machine vision algorithm, the solder joint position and solder adhesion can be accurately identified
Automatically adjust the welding path and parameters to ensure welding quality

Programming control:
Supports multiple programming languages, such as PLC ladder diagrams, robot programming, etc.
Can be integrated with the production management system to achieve remote monitoring and data analysis
Intuitive operation interface, easy for workers to quickly master and use

Application areas:
Widely used in welding production in electronics, communications, automotive and other industries
Applicable to the welding of various electronic components such as SMT and DIP
Applicable to solder joints of different materials and shapes

Features

1, Additional nitrogen supply fixture, ensure the best welding quality.
2, The patent sponge cleaning iron hear mechanism, solve the traditional blowing cleaning caused by the residual tin on the iron head can not be cleaned, resulting inpoor welding or solder joint pollution.
3, High strength iron head, long lifespan than other brands of more than 5 times.
4, The lastest card type design, easy disassemble, and will not change the position of the head because of the replacement of the iron head.
5, More than 500 kinds of iron head form, can be designed according to the needs of customer's differenct kinds of iron head.

6, Soldering controller has many groups of welding condition memory, can according to different sizes of the solder joints as setted.

8, The teaching padent setting mothod, the operation is very simple, without professional computer engineer to operate, general operator can within 3 hours complete educational and training.

9, The accuracy is 0.02mm, ensure the accuracy of the welding position in the process of production.

10, Equipped with automatic conveyor belt, to achieve full automatic operation, easy online.

11, Optional CCD to achieve inspection function.

Specification